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What Are Some Questions to Ask When Ordering Custom Terminal Blocks?
If you are planning for a custom terminal block, you should choose a custom terminal block contract manufacturer who is able to provide you with accurate solutions for all your projects. Choosing a suitable custom metal components manufacturing company is a challenging task, especially if you are looking for custom terminal blocks. Make sure the selected manufacturer is qualified, experienced, and a contract manufacturer. Without choosing the right terminal block manufacturer, you will face design and quality issues as well as time delays, which may lead to considerable financial losses.
When it comes to custom metal components or parts, you’ll need to find a reliable metal component manufacturer. But you may be wondering how to choose which one to work with. The following questions will help to determine what you should discuss with the manufacturer if you are contracting him for custom terminal blocks.
How long have you been providing custom manufacturing service?
Experience is the most important factor. Besides knowing how much experience the company have in metal fabrication; it is also important to know how experienced the company’s current team is and what type of products they have manufactured and exported. You should also know how the process will be executed. You should also ask the manufacturer about turnaround and saving cost while maintaining quality. If the company has not experience in custom manufacturing products like you required, or they have not any experienced employees, it wouldn’t be an appropriate fit for your industrial requirements.
What kind of custom terminal blocks you manufacture?
Terminal blocks are available in a variety of materials, threads, shapes, and sizes. The most types of terminal blocks include DIN rail terminal blocks, grounding terminal blocks, earthing terminal blocks, PCB terminal blocks, terminal block busbar, brass terminal blocks, power terminal blocks, heavy-duty terminal blocks, battery terminal blocks, and more. There are many variations in each of these, and every use case comes with some specific conditions the terminal blocks should meet. When you are looking for electrical terminal blocks, for instance, it’s crucial to know what kind of power range you require (12v terminal blocks, 160v terminal blocks, and so on.) Each one serves a particular purpose.
The custom terminal blocks are manufactured using standard ‘off-the-shelf’ elements, or in a custom way that best suit your requirement. Off-the-shelf constitutes are less expensive, but they rarely fully meet your needs. Although it is pricier, the custom terminal blocks ensure that the products best match with your application criteria.
What types of materials do you use?
The manufacturers use various superior-quality materials, alloy compositions and cutting-edge manufacturing process. The terminal blocks manufacturing companies face several challenges, including keeping costs down and improving product quality. In addition, they must ensure that their products meet the highest standards for quality and reliability. When it comes to custom terminal block manufacturing, you must ensure that the selected manufacturer doesn’t compromise on material quality just to fit your budget.
What kind of coatings/finishes do you offer?
Besides the choice of materials, the selection of coatings and finishes have a huge impact on the viability of custom products for its application in the final product. During the manufacturing process of terminal blocks, metal surface finishing is essential.
How are terminal blocks manufactured? Each process has its own strengths, compatible materials, and trade-offs. A deeper understanding of the most appropriate finish or coating will help you with the right decision. Therefore, if you are looking for custom manufacturing terminal blocks, you should choose a manufacturer who can provide any surface finish that can increase the mechanical and electrical properties.
What is the turnaround for a placed order?
Quality and costs are the major considerations when choosing a manufacturer for custom terminal blocks. The products’ turnaround is also critical. In this regard, it is also imperative to ask your manufacturer about the time that is necessary to have the most effective results.
Generally, the sample order takes 2-3 days, and the mass production order takes 3-4 weeks once the sample order is approved. Sometimes, there is also a possibility that, the delay has been occurred due to material out stock or any other production entity out stocking. Manufacturers cannot fulfil their commitments to deliver their products on time due to this.
You should also do some independent research about the manufacturer’s past performance and ask for reviews of its performance.
Get custom terminal blocks from a reputable source
Choosing the right manufacturer for custom terminal blocks is a critical decision that should be taken carefully. Make sure your custom terminal block manufacturing partner offers quality products on time and in budget.
Teron Metal Components manufactures the quality custom terminal blocks and metal components. We provide our clients with comprehensive solutions for all their metal components needs, and most of our products are used in a wide range of industries across the globe. We are also an ISO 9001:2015 certified company, demonstrating that quality and efficiency are key concerns for us. Get in touch with us right away to request a quote or contact us at email@example.com
Top key factors for choosing the right base metal for custom wire terminal blocks!
The metal components manufacturing industry uses a variety of materials to create reliable, high-performance products for various applications. But the best suitable metal depends on the specific application and the unique requirements. The leading terminal block manufacturers allow customization of terminal blocks in any type, size, and specification to meet the needs of individuals. From brass, copper, aluminium, to steel, and many other options are available for custom wire terminal block manufacturing. While this broad range of options can make it challenging to choose the right metal material for your custom needs, knowing what factors to consider when browsing the materials available can make the selection process easier.
If you are looking for custom wire terminal block manufacturing services and need help in choosing the right material for your custom wire terminal blocks, the experts at Teron Metal Components have you covered.
Custom wire terminal block designs have many benefits over standard wire terminal blocks. Custom wire terminal block manufacturing allows manufacturers to remove unwanted features, expenses, and complications. Furthermore, they can be made to fit the same application profile as a design specification. But how do we determine which metal is the most suitable for custom wire terminal blocks?
To answer that, in this article, we will look at how different base metals influence the strength, durability, and usability of custom wire terminal blocks. We will outline the most suitable options for high-quality custom wire terminal blocks, so you can make the right decision about whatever base material you choose.
There is a slight difference between material parameters that can make a significant difference to the final performance of wire terminal blocks. Therefore, we will look at the following properties of each metal:
Tensile Strength: Tensile strength tells us the material’s resistance under tension. This is relevant to each metals’ mechanical performance and gives us an indication of the overall durability of the wire terminal blocks.
|Types of Metals||Tensile Strength (PSI)||Yield strength (PSI)||Hardness, Brinell (HB)||Density (g/cm³)|
|Aluminum – 1050-H14||16000||14900||30 (HB)||2.7|
|Aluminum – 1060-H14||14000||13000||26 (HB)||2.7|
|Aluminum – 2024||29000 – 79000||14000 – 71000||47 – 135 (HB)||2.8|
|Aluminum – 3003||16000 – 34000||5700 – 30000||20-25 (HB)||2.7|
|Aluminum – 5052-H11||28000||11000||46 (HB)||2.7|
|Aluminum – 5052-H32||33000||28000||60 (HB)||2.7|
|Aluminum – 5083||41000 – 57000||17000 – 50000||75 – 110 (HB)||2.7|
|Aluminum – 6061-T6||45000||39000||93 (HB)||2.7|
|Aluminum – 6082||20000 – 49000||12000 – 46000||40 – 95 (HB)||2.7|
|Aluminum – 7075-T6||83000||73000||150 (HB)||2.8|
|Aluminum – Bronze||8000 – 147000||10000 – 116000||40 – 420 (HB)||7.9|
|Aluminum – MIC-6||23900||15200||65 (HB)||2.7|
|Aluminum – QC-10||72500 – 82900||66000 – 76100||150 – 170 (HB)||2.8|
|–||–||–||Hardness, Rockwell (HR)||–|
|Brass||18000 – 150000||5000 – 99100||54 – 100 (HRC)||7.2 – 8.6|
|Copper – Beryllium||70000 – 200000||23000 – 180000||23 – 43 (HRC)||8.8|
|Copper – Chrome||45000 – 77000||14000 – 65000||65 – 82 (HRC)||8.9|
|–||–||–||Hardness, Brinell (HB)||–|
|Copper – Tungsten||>= 58000 psi||–||115 – 290 (HB)||14 – 17|
|Magnesium||23900 – 29700||10000 – 15200||30 – 118 (HB)||1.7|
|Magnesium Alloy||13100 – 74700||3050 – 66700||30 – 118 (HB)||1.3 – 2.4|
|Phosphor Bronze – PB1||47000 – 140000||19000 – 80100||70 – 103 (HB)||8.9|
|Stainless Steel||4680 – 450000||3630 – 363000||80 – 600 (HB)||0.19 – 9.01|
|Steel – Stainless 303||100000||62000||228 (HB)||8|
|Steel – Stainless 304||>= 74700||47900||123 (HB)||8|
|Steel – Stainless 316||84100||42100||149 (HB)||8|
|Steel – Stainless 410||221200||177700||422 (HB)||7.8|
|Steel – Stainless 431||145000||89900||>=248 (HB)||7.8|
|Steel – Stainless 440||254000||186000||58 (HRC)||7.8|
|Steel – Stainless 630||150000 – 210000||130000 – 200000||352 (HB)||7.8|
|Steel 1040||89900||60200||201 (HB)||7.8|
|Steel 45||81900||45000||163 (HB)||7.9|
|Steel A36||58000 – 79800||36300||140 (HB)||7.8|
|Steel Grade 50||65300||50000||135 (HB)||7.8|
|Steel D2||210000 – 250000||239000 – 319000||55 – 62 (HRC)||7.7|
|Tin Bronze||35000||24900||135 (HB)||8.7|
|Titanium – Grade 1||18000 – 34800||24700 – 45000||120 (HB)||4.5|
|Titanium Alloy – Grade 12||65300||55100||180 – 235 (HB)||4.5|
|Zinc||5370 – 64000||18100 – 56000||42 – 119 (HB)||5.0 – 7.1|
Conductivity: In the wire terminal block, we need the current to pass across potentially many different interfaces without damaging the electricity. There are many aspects of an electrical device to consider, including strength and machinability. Also, under the remit of conductivity, it is worth considering which type and size of wire terminal blocks you will need.
|Metal||Electrical Conductivity (10e^6 siemens/m)||Electrical Resistivity (10e^8 ohms/m)||Thermal Conductivity|
|Stainless steel 316L EN1.4404||1.32||76||15|
Power: Electrical wire terminal block may require high current and voltage capacity. Based on various industrial applications, some types of wire terminal blocks require a larger contact area. The larger the conductive portion of a connector, the thicker the walls. Though thicker contacts will be more durable, they are usually lower in quality and low in cost.
Cost: It is critical that you choose a material that meets your product’s application requirements and meets the specifications of your production order, all while remaining within your budget.
|Copper||Expensive compared to brass & bronze|
|Stainless Steel||Most expensive|
|Bronze||Less expensive to copper|
Application: You should choose the material based on the intended use and application of the wire terminal blocks. Due to its high thermal and electrical conductivity, copper is ideally suited for electrical components that used in electrical and thermal applications, while stainless steel is best suited for components used in food and beverage applications.
Finishes to consider: There are several ways in which materials can be finished to meet functional and aesthetic requirements. As an example, stainless steel is passivated or electropolished, while titanium is anodized or hard coated.
It is important to choose a material that can accommodate a particular metal finish or special coating. You should select a finish that fits your application requirements if you have a specific material in mind.
Adaptability to different forming operations: When selecting a material for metal forming, it is important to consider weldability, machinability, ductility, and formability. These factors are determining how easy or difficult it will be to create the desired custom wire terminal blocks, which can affect project turnaround.
Machinability: This refers to the effort exertion by our tools required to machine a specific material. Machinability is the ability to cut through metal satisfactorily while accounting for cost. For instance, a harder material will take more power, time, and cost to cut through because of the wear exerted on the cutting tools to reach a finished product.
|Medium Leaded Brass (Alloy C34000)||66|
|Naval Brass (Alloy C46400)||50|
|Aluminum Alloy (2011-T3)||50|
|Leaded Free Machining Steel (12L14)||21|
|Steel (Grade 316)||60|
Weldability: There are some metals that are easier to weld than others. If you choose a metal that is difficult to weld, the manufacturing process will take longer and require more expertise. There may be an impact on your budget and timeline also.
Ductility and formability: For custom metal products or wire terminal blocks ductility and formability are also key factors. Metals can take different shapes depending on these traits. A metal with lower ductility cannot easily be shaped into a wire, and a less formable metal cannot be bent without snapping.
You should pick a material with properties that suit the operations needed to manufacture your custom wire terminal blocks.
Need a manufacturing partner for custom wire terminal blocks?
There is no doubt that the metal plays a crucial role in custom wire terminal blocks manufacturing. There are several industries including medical, electrical, electronic, and automobile, where several types of wire terminal blocks are used based on specific requirements. Teron Metal Components is an ISO 9001:2015 certified leading manufacturer and exporter in the field of metal components production and export. We are working with many industries, and providing custom, contract, and OEM manufacturing services for special industrial applications and requirements. Get started with wire terminal blocks or custom metal components. Request a free quick quote today.
How Are Neutral Links and Terminal Blocks Different?
The neutral links and terminal blocks are the most common electrical components which are used in variety of industries like electrical, electronics, telecommunication, and more. It’s a common assumption that neutral links and terminal blocks refer to the same industrial application. But even though they look similar, they are two unique electrical components with their own unique role and applications. As a professional and quality manufacturer of neutral links and terminal blocks, we have encountered many customers who often confused for using both these components for different industrial applications. So, we have obtained some differences and similarities between neutral links and terminal blocks in this article.
The differences between neutral links and terminal blocks:
|Neutral Links||Terminal Block|
|A neutral link is a small piece of metal that acts as a terminal in a circuit.||A terminal block is a modular block that secures two or more wires together.|
|The neutral link is also known as a neutral bar or neutral link connector.||A terminal block is also known as a connection terminal or terminal connector.|
|The majority of neutral links are found in Energy Meters, Electrical Switches, and Smart Electric Meters.||A terminal block connects panel-mounted equipment to the power and field wiring. (such as controllers, PLCs, I/O modules, etc.)|
|A neutral link in an AC circuit serves as a return path for the flow of current.||The terminal block is widely used on panel boards for the mounting of other electrical devices.|
|It provides a returning point to the flow of electricity.||It provides a convenient, economical and safer way to distribute power from a single input source to multiple outputs.|
|In the electrical system, neutral links are the terminating point of neutral wires.||In an electrical system, a terminal block secures two or more wires together and manages complex electrical circuits.|
|A neutral link is used to terminate more than one wire or circuit.||They are used for connecting wires to ground or earth connections.|
|Aluminium neutral links are the most common, although brass neutral links are found in some countries as well.||The majority of terminal blocks are made from copper alloys to ensure very low contact resistance.|
|Neutral links may classify or vary depending on the number of neutral wires that need to be terminated, and the material they are made from.||Terminal blocks can be classified on the basis of structure, device type, termination options etc.|
|A neutral link is a key component of building protection devices such as MCBs, switchgear, circuit breakers, and RCDs.||The terminal block is a crucial electrical component that is used for signal connections or to distribute power within a control panel.|
|A neutral link protects electric circuits from overload damage.||Connections using terminal blocks should adhere to the safety standards of the Electric Supply Industry.|
|A neutral link is crucial for isolating electric equipment and repairing faulty downstream equipment.||Terminal blocks increase safety by grounding, isolating, and protecting the other components in the electrical circuit.|
|The neutral wire can be easily secured using different types of metal screws.||The wires are securely connected to current bars with the help of clamps; these clamps can be screw clamps, spring clamps, nut & bolt or studs.|
|Types of neutral links including industrial neutral links, DIN Rail neutral links, regular duty neutral links, heavy duty neutral links, pluggable neutral links, etc.||Types of terminal blocks including barrier terminal blocks, power distribution terminal blocks, single-stud terminal blocks, panel mounting terminal blocks, modular terminal blocks, etc.|
|Neutral link is usually White or Grey in color code.||There are different colour code such as Green/yellow (green with a yellow stripe) for protective ground, blue for neutral and brown or black (the unmarked grey terminal) for hot.|
The similarities between neutral links and terminal blocks:
- Terminal blocks and neutral links both provide more flexibility.
- Wiring modifications are easy because wires can be removed or added quickly.
- They are essential parts of the functioning of an electric device, it is a safety feature.
- When individuals are grouped or clustered together, they can be used as a multi-level configuration that saves space.
- Both are important components in any industrial setting.
- There are insulated frames available for the neutral link and terminal block that have the sole purpose of securing two or more wires.
- Terminal blocks and neutral links are closely related, but they are not the same.
- Neutral links and terminal blocks both are ideal for various industrial applications such as electrical, telecommunication, heavy machinery manufacturing, electronics, hydraulic, medical, aerospace, Military, building construction, oil & gas, robotics, and many others, because of their mechanical, electrical, and chemical characteristics.
Neutral links vs Terminal block: Which one is best for your application?
Understanding the properties, features, difference, and similarities of neutral links and terminal blocks are crucial to select the right electrical components for your application. It helps to provide answers to the age-old question “Which one is suitable from neutral links and terminal blocks for my industrial application?” The detailed information will make you to differentiate both electrical components (neutral links and terminal blocks) are more valuable for their specific applications.
If you need standard or custom neutral links or terminal blocks, Teron Metal Components is quality manufacturer, and exporter you can trust. No matter whether your requirement is low, medium, or high-volume, or if you are looking for contract manufacturing of neutral links or terminal blocks, request a free quote or get in touch with us via e-mail at firstname.lastname@example.org. We are happy to hear from you!
Understanding The Role of Brass Terminal Block in Industrial Applications.
There are many different types of metal electrical terminal blocks available for various industrial and commercial applications, making it hard to know which type is the best choice for your projects. In this post, we will take a look at the brass terminal blocks, what it is, what they are used for, and what are some of the alternatives to brass terminal blocks.
What is Brass Terminal Block?
Basically, brass terminal blocks are modular insulated electrical components that can save two or more wires having a clamping device that is surrounded by an insulating body. It has more than two slots where the wire terminals are connected which are not needed to be connected. Using brass screws, wires are firmly fixed in these slots.
Why Choose Brass for Terminal Block?
Terminal blocks can be made from all different types of metals including brass, beryllium copper, Phosphor bronze, lead, and many others. A brass alloy is made of zinc and copper. Brass is the most common and least expensive base alloy material for electrical connectors including terminal blocks. It is the most popular and most used alloy because it has excellent mechanical and electrical properties. Electrical components are mainly made from brass because it doesn’t corrode. It is also a great conductor of electricity.
Brass terminal blocks are vastly used in several types of applications. Let’s see some of the industrial applications of brass terminal blocks,
- Brass terminal blocks are used in electrical, electronics, automobiles, plumbing, construction, automotive, and different industrial sectors.
- It can also be used for medical appliances, marine electrical installation, building construction, heating, ventilation, and air conditioning.
- It is widely used in electrical switches and switchgear to transmit electricity via a brass terminal block.
- It is widely used in electrical fuses, switchboard hardware, and electrical accessories.
- The brass terminal block can be also found in residential and light commercial applications.
- A brass terminal block is used for everything from the core to connecting wires and other conductors.
- There are brass terminal blocks used in electricity meters, earth-moving equipment, and inverters.
- Brass terminal blocks are widely used in circuit protection devices such as MCB, Switchgear, Circuit breakers, RCD, etc.
- The brass terminal blocks are used to connect wires directly to the current bar and the panel boards.
- In individual phases, it is used to create flexible connections between the current bars.
- Brass terminal blocks are used in a variety of neutral and grounding applications.
- It is an electrical connector that allows circuits, usually not just one but many for joining to a different devoid of actually attaching the ends or without a joint.
- This type of electrical connector allows circuits, usually more than one, to connect without attaching ends or joining them.
- Brass terminal blocks are used to connect several wires and additional conductors.
- Utilized especially in OEM and industrial applications.
- Among other applications, it is widely used in electrical appliances, lighting, and building wiring.
- The brass terminal block connectors are suitable for connection to copper earth wires.
- Better quality brass terminal blocks are used in electrical fuse cut-outs, electrical CTPT, electrical transformers, and insulators.
There’s more on the list, but it’s not comprehensive. There are various other applications for brass terminal blocks that are ideal for just about every need you can think of. Additionally, you can find brass terminal blocks in a range of sizes and different types – from smaller sizes that are suitable for residential jobs to larger sizes that are used for industrial applications.
Brass terminal blocks are often the choice of industrial professionals because of their dynamic properties. It is more affordable and durable compared to other terminal blocks.
What are the best alternatives for brass terminal blocks?
While brass terminal blocks are ideal for many applications, there are some alternatives that can be used in some situations. Some of the most common alternatives to brass terminal blocks are copper terminal blocks, aluminium terminal blocks, bronze terminal blocks, MS terminal blocks, zinc-plated terminal blocks, and many others based on industrial requirements.
What is the difference between copper and brass terminal blocks?
Copper Terminal Blocks: If the terminal blocks are made of copper, their colour will be reddish-orange. Copper terminal blocks are widely used in the electrical industry, decorative construction, and hardware accessories due to their quick mining and refining, easy processing, and easy manufacturing.
Brass Terminal Blocks: The colour of brass terminal blocks is yellow because brass is an alloy of copper and zinc. Brass terminal blocks are used in a variety of applications such as ammunition, automobiles, construction, and architectural applications due to their strength, ductility, susceptibility to stress-cracking, conductivity, and strong abrasion-resistant properties.
Brass terminal blocks are perfect for many residential and industrial electric wiring applications or installations. Regardless of any specific industrial needs in the aviation, marine, air force, telecom, or mechanical areas, brass terminal blocks are ideal options.
Teron Metal Components is a leading manufacturer, exporter, supplier, and distributor of brass terminal blocks. We have a highly experienced and dedicated team of experts who are able to provide you with exact metal components or terminal blocks based on your custom specification and requirements. Contact us today, if you are looking for custom brass terminal blocks for your next project